Paper Shredding Blades


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Paper Shredding Blades

Pulverizing knives in the paper industry are widely used in the fields of waste paper recycling and recycling, industrial production-grade pulp preparation and high-precision specialty paper processing, etc. They are widely used in the production of recycled paper, packaging material recycling and environmental protection treatment, etc. Through diversified knife design and intelligent technology integration, the whole industry chain needs from basic waste paper recycling to high-value paper recycling are covered.


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The Core Application Of Crushing Knife In Paper Industry

1.Waste paper recovery and recycling: The cutter ring pulverizer grinds waste paper boxes, newspapers and other materials into fiber flocs through high-speed rotating blades (rotating speed is 1500-3000rpm), and the output of a single machine reaches 0.08-1 ton/hour, which is suitable for the production demand of recycled pulp.

Jaw crusher uses the meshing structure of movable jaw plate and static jaw plate to treat waste paper containing impurities such as metals and stones, and the crushing efficiency is improved by 40%, which is suitable for the pretreatment scene of mixed waste paper.

2.Preparation of industrial grade pulp: The hammer mill is equipped with alloy steel hammer (hardness HRC55-58), which can quickly crush tough paper such as coated paper and straw paper, and the impurity rate of pulp is ≤0.5%. The waste paper shredder adopts a multi-blade combination design (the gap between blades is 0.5-2mm), which crushes the pulp board into 1-5mm particles and is directly used for the regeneration of papermaking raw materials.

3.High-precision special paper processing: cylindrical cutter set (serrated blade) with intelligent control system realizes paper crushing to 1×5mm particles, which conforms to ISO 21902-2 standard and adapts to the scene of confidential document destruction.

When the toothed blade is used to treat multi-layer composite paper, the fiber damage rate is reduced by staggered bite design, and the strength of recycled paper is ensured to be ≥ 80 N m/g.

4.Recycled paper manufacturing: the cutter ring pulverizer processes waste paper to generate pulp particles, which are directly used in the production of corrugated paper and cardboard, and the utilization rate of raw materials is increased to 98%.

Recycling of packaging materials: the toothed blade shreds the carton containing plastic film, and the separation purity of paper and plastic is more than 90%. 6. Field of environmental protection treatment: The volume of crushed paper scraps is reduced by 70%, and the transportation cost is reduced by 50%, which is suitable for urban solid waste treatment centers.

 

The Application Of Material Classification And Characteristics

Name

Characteristic

Advantage

Alloy Tool Steel (9crsi)

High hardness and brittleness, suitable for crushing ordinary office paper and low toughness waste paper

Low cost, suitable for small and medium-sized shredders

Cold Working Die Steel (Cr12mov/Skd-11)

Has both wear resistance and impact resistance, suitable for high toughness materials such as cardboard and laminated paper

Long lifespan, suitable for industrial grade crushing scenarios

Cemented Carbide (Tungsten Carbide)

Hardness of HRA89 or above, extremely strong wear resistance, suitable for special materials such as metal foil composite paper and insulation paper

Support continuous high-intensity operations and reduce downtime maintenance frequency

Stainless Steel Material

Strong corrosion resistance, suitable for high cleanliness scenarios such as food packaging paper and medical sterile paper

Low hardness and wear resistance, requiring frequent replacement

 

Blade Types And Adaptation Scenarios

Type

Structural Characteristics

Adaptation Scenario

Advantages and Limitations

Straight Knife

Multiple parallel blades, cut into long strips

Crush ordinary office documents with low confidentiality level

Low cost, but easy to assemble and restore

Sawtooth Knife

Blade with serrations, irregular cutting

High toughness cardboard, laminated paper

Low cutting resistance and high difficulty in information recovery

Spiral

Spiral blade, progressive crushing

Large scale continuous operations (such as industrial waste paper processing)

High efficiency, low motor load

Claw Knife (Multi-axis)

3 claws/8 claws/12 claws staggered arrangement

Hard cardboard box, multi-layer corrugated cardboard

Strong impact resistance, supporting large volume materials

 

Selection Suggestions

1.Ordinary paper: 9CrSi alloy steel with high cost performance;

2.High toughness/coated paper: Cr12mov or SKD-11 cold working die steel;

3. metal composite paper: cemented carbide blade, wear resistance is preferred.

4.low confidentiality: straight knife or serrated knife;

5.high security: spiral knife or multi-axis claw knife to achieve chip-level cutting.

6.high-frequency use: cemented carbide blade+periodic coating repair;

7.intermittent use: stainless steel blade+paraffin lubrication and rust prevention.

 

Material And Process Optimization

High-strength alloy steel: the blade is made of Cr12MoV (hardness HRC58-60) or 9CrSi tool steel, which has a wear-resistant life of 8000 hours and is suitable for high-strength continuous operation.

Surface strengthening technology:

Titanium nitride coating (TiN) reduces the friction coefficient of the blade by 35% and reduces the adhesion of paper scraps.

Laser cladding technology is used to repair the blade wear, and the service life of the repaired blade is restored to 80% of the new product.

Intelligent control system:

The overload protection device automatically reverses when the paper jams (the response time is less than 0.1 second), which reduces the frequency of downtime and maintenance.

Frequency conversion speed regulation technology automatically matches the speed according to the hardness of the material, which improves the energy saving efficiency by 25%.

 

Maintenance And Fault Prevention

Regular grinding: check the edge wear of alloy steel blades every 8 hours, and check the coating integrity of cemented carbide blades every 30 days;

Lubrication and paper jam prevention: use special lubricant to reduce blade friction and reduce the probability of paper jam;

Clearance adjustment: the clearance between the blade and the fixed blade is controlled at 0.1-0.3mm to avoid excessive extrusion and damage to the blade.

Through reasonable selection and scientific maintenance, the paper shredding knife can significantly improve the shredding efficiency and equipment life, and adapt to diverse scenes from office security to industrial recycling.

paper cutter blade price

High-Performance Pulverizing Knives for Paper Recycling Systems

Our pulverizing knives are precision-engineered for demanding paper recycling and pulping applications. Manufactured from premium alloy steels with specialized heat treatment, these industrial-grade knives maintain exceptional cutting efficiency when processing various paper grades. The optimized blade geometry ensures consistent fiber separation while minimizing energy consumption. Ideal for hydropulpers and repulping systems, our knives significantly improve processing capacity and reduce maintenance downtime in paper recycling operations.

Durable Pulverizing Knives for Efficient Paper Fiber Processing

Our pulverizing knives feature advanced wear-resistant coatings that extend service life in abrasive paper stock environments. The precision-balanced design delivers smooth operation at high rotational speeds, effectively breaking down wet or dry paper materials. These knives are specifically engineered to handle contaminants in recycled paper streams while maintaining cutting performance. Trusted by paper mills worldwide, our pulverizing solutions help optimize fiber recovery rates and reduce operational costs in paper reprocessing systems.

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