Rubber Slitting And Cutting Blades


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Rubber Slitting And Cutting Blades

Rubber slitting blades achieve efficient and precise rubber material processing in industrial manufacturing, resource recycling and reuse, automotive manufacturing, medical electronics and other fields through high-strength materials, precise geometric design and intelligent control, promoting the green and high value-added transformation of industrial production.


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Application Of Rubber Slitting Blades

1.Automotive component processing: used for cutting rubber hoses such as automotive brake hoses and high-pressure oil pipes, achieving fixed length cutting or circular cutting to meet precision assembly requirements.

2.In tire manufacturing, slitting blades can handle composite rubber layers containing steel cord, optimizing tire structural performance.

3.Production of rubber hoses and seals: Efficient fixed length cutting of rubber hoses is achieved through pneumatic slitting knives, improving cutting accuracy and efficiency, and reducing burrs in traditional cutting.

4.Suitable for circular cutting of precision components such as capacitor rubber sealing plugs and sealing rings, ensuring interface flatness and sealing performance.

5.Waste rubber treatment: Cutting blades are used to shred tire and rubber product waste, converting it into reusable particles to reduce environmental burden. In the recycling of mixed materials such as rubber and metal, slitting blades can separate rubber components and improve resource recovery rates.

6.Cut waste rubber into strips or bands to reduce energy consumption in subsequent crushing processes and adapt to the continuous operation mode of rubber cutting machines.

7.Ultrasonic rubber slitting knife is used for pollution-free cutting of medical products such as surgical gloves and dental impressions, avoiding material deformation or residue.

8.Electronic product processing: Precision cutting of mobile phone films and electronic component sealing gaskets to meet the requirements of miniaturization and high precision.

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Core Types And Functional Scenarios

Type

Design Characteristics

Applicable Scenarios

Circular cutting blade

Circular blade (diameter 45-150mm, thickness 1.2-2.0mm) compatible with high-speed slitting machine, cutting accuracy ± 0.1mm, supporting continuous slitting of rubber tubes, films, tapes, etc

Cutting high-precision rubber products such as automotive seals and industrial gaskets;

Single/double-sided square blade

Single sided blade: thickness 70-130 μ m, hardness HRC58-62, suitable for cutting thick rubber sheets (such as tires, steel wire hoses);

Multi layer composite rubber material (including metal/plastic substrate) strip

Hard alloy blade

Double sided blade: thickness ≤ 70 μ m, flexible design reduces cutting edge breakage, suitable for thin rubber film slitting.

Single sided blade: thickness 70-130 μ m, hardness HRC58-62, suitable for cutting thick rubber sheets (such as tires, steel wire hoses);

 

Material And Performance Comparison

Material/Type

Hardness(HRC)

Wear Resistance

Applicable Scenarios

Cr12MoV alloy steel

58-62

★★★★

General rubber slitting (tires, industrial hoses)

High speed steel (HSS)

55-58

★★★

Thin rubber film and tape cutting

Hard alloy (YG series)

65-70

★★★★★

High hardness composite rubber/metal substrate cutting

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Maintenance And Selection Suggestions

1.Maintenance points

Cleaning: Use a high-pressure air gun to clean the rubber residue on the surface of the blade every shift to prevent adhesion and cutting deviation;

Calibration: Check the angle and pressure of the slitting machine blade every week, and adjust it immediately if the accuracy deviation exceeds ± 0.2mm;

2.Replacement cycle:

Cr12MoV blade: 200-400 hours;

Hard alloy blade: 800-1200 hours.

 

Selection Strategy

Economy type: High speed steel double-sided blade, suitable for cutting thin rubber film/tape;

Industrial grade: Cr12MoV round blade or hard alloy blade (wear-resistant priority);

Precision slitting: toothless disc blade (cutting resistance reduced by 40%, cross-sectional flatness improved by 30%).

 

Technology Trends

Wear resistant coating upgrade: tungsten carbide substrate+diamond coated blade, with a wear resistance life increased to 1500 hours;

Intelligent slitting system: integrating pressure sensors to adjust blade load in real-time and reduce edge breakage rate.

Rubber slitting blades need to be selected comprehensively based on material thickness (thin/thick), cutting accuracy (± 0.1mm to ± 0.5mm), and cost budget, with priority given to wear resistance (hard alloy) or economy (high-speed steel).

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Rubber Slitting Blades for Clean, Accurate Cuts

Our rubber slitting blades are engineered for high-performance cutting in tire manufacturing and rubber product industries. Manufactured from premium tool steel with specialized heat treatment, these blades maintain razor-sharp edges for precise slitting of various rubber compounds. The optimized geometry ensures minimal material deformation while preventing heat buildup during continuous operation. Ideal for processing natural rubber, synthetic compounds, and recycled materials, our slitting solutions deliver consistent results in both thin sheeting and thick rubber slab applications.

Industrial-Grade Rubber Slitting Blades for Demanding Production

Our rubber slitting blades feature advanced wear-resistant coatings that extend service life in high-volume processing. The precision-ground edges and balanced designs reduce vibration while maintaining cutting accuracy. These professional-grade blades are designed to handle reinforced rubber materials and abrasive compounds without premature dulling. Trusted by rubber product manufacturers worldwide, our slitting blades help optimize production efficiency and minimize material waste in tire, gasket, and industrial rubber goods manufacturing.

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